How we can help

Our engineers build digital twins that mirror every sensor, drive and safety circuit of your future line, allowing you to run full I/O checks and cycle-time studies months ahead of FAT. Using industry-standard simulation platforms, we connect your actual PLC program to the model, so the same code that drives motors in the plant already powers the virtual cell.
Because the environment is risk-free, we can push the system to its limits— emergency-stop scenarios, network dropouts, product variants—without endangering people or hardware. Any issues uncovered are fed back into the mechanical or electrical design while changes are still inexpensive.
Once the physical build begins, our team transfers the validated code and test plans on site and supports you through SAT, ensuring the real equipment behaves exactly like the twin. We stay available after hand-over, updating the model when upgrades or layout changes arise so you can repeat the process for future expansions.

Frequently Asked Questions (FAQs)

We see the biggest impact in automotive, FMCG packaging, intralogistics and any high-mix production where downtime is costly and changeovers are frequent.

If you already use Siemens TIA Portal, Rockwell Studio 5000 or similar, we connect the existing PLC code to widely available simulation tools. Where licences are missing, we can host the environment for you.

Ideally right after the mechanical concept is frozen—early enough to influence design, yet late enough to have reliable CAD and I/O lists.

Projects typically report 30-50 % shorter commissioning times and up to 60 % fewer on-site change requests. Exact numbers depend on line complexity.

We import vendor motion curves, inertia data and safety limits, then run correlation tests against small-scale hardware pilots to verify that the digital twin matches real-world dynamics.

Learn more about our satisfied clients

What truly makes us exceptional is the trust we’ve earned from our clients. Since our start in 2009, we’ve collaborated with numerous companies, including global industry leaders. Our accomplishments go beyond mere statistics, showcasing the trust placed in us by these renowned organizations and our consistent track record of successfully completing projects for them.

See References

Need more help?

We provide a wide range of services ready to tackle most of automation challenge you might face.

Supercharge your workflow — choose us to automate your tasks and engineer the perfect solutions for your challenges.





    At Masterwerk, we prioritize your privacy. Rest assured, we do not disclose your data to third parties. The information you share is solely used to send you product news, updates, event details, and other relevant announcements. You have the option to unsubscribe at any time. For additional details, please refer to our Privacy Policy.

    Headquarters

    Grosostraße 1
    D-82166 Gräfelfing
    near Munich

    Contact
    Supercharge your workflow — choose us to automate your tasks and engineer the perfect solutions for your challenges.
    Headquarters

    Grosostraße 1
    D-82166 Gräfelfing
    near Munich

    Contact





      At Masterwerk, we prioritize your privacy. Rest assured, we do not disclose your data to third parties. The information you share is solely used to send you product news, updates, event details, and other relevant announcements. You have the option to unsubscribe at any time. For additional details, please refer to our Privacy Policy.


      Privacy Preference Center